* NOTE: The Vario Jacket is designed for use as an exterior layer for use as static insulation. It should fit over midlayers such as the Ventus Active Hoodie. The sizing charts below should reflect the measurements of YOUR BODY, and are not the actual measurements of the product.

** If your high hip measurment is bigger than your chest measurement, we recommend sizing up. 

Men's Vario Sizing Chart
inches
cm
X-Small Small Medium Large X-Large 2X-Large 3X-Large
Chest 35 - 37 37.5 - 39.5 40 - 42 42.5 - 44.5 45 - 47.5 48 - 51
Sleeve 33 34 35 36 37 38
Women's Vario Sizing Chart
inches
cm
X-Small Small Medium Large X-Large 2X-Large 3X-Large
Chest 30 - 32 32.5 - 34.5 35 - 37 37.5 - 39.5 40 - 42 43 - 46
Sleeve 29 30 31 32 33 34
Waist/High Hip 23.5 - 25.5 26 - 28 28.5 - 30.5 31 - 33 33.5 - 35.5 36 - 39
Chest (A)
Sleeve (E)
Waist/High Hip (B)

Lift your arms slightly and measure around the upper back, under the armpits, & across the fullest part of your chest.  

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Measure from the ball of the wrist to the high point of the shoulder, usually where the neck meets the shoulder.

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Measure around the lower back & torso, directly across the belly button, or 1 inch below the belly button.

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Size Chart
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Vario Jacket - Men's
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This item: Vario Jacket - Men's
Price $209.97
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Vario: from the root of the word 'variability'. Named for its adaptability, this jacket revolutionizes ultralight backpacking without compromising warmth or comfort. It has everything you know & love about the Ventus Active Hoodie, but also has pockets, a full zipper, & more insulation.

  • Sustainable 3DeFX Insulation: Engineered with innovative 3DeFX Insulation sourced and created by Toray, the Vario Jacket offers exceptional warmth and body-mapped breathability. Made from 50% recycled fibers, this insulation maintains performance and durability, ensuring lasting loft and warmth.
  • Ultralight and Mobile Design: Crafted from durable Ripstop Nylon fabric, the Vario Jacket stretches with your movements, allowing for optimal flexibility and full range of motion. At just a few oz, this jacket is half the weight of other comparable insulated jackets! It can do more for you while weighing less.
  • Body Mapped Breathability: The Vario has perforated armpit vents & targeted insulation placement to prevent overheating. Additionally, the 3DeFX insulation stretches with you as you move, allowing more heat to pass through when you need to vent. Or, while stationary, this innovative insulation keeps you incredibly warm while weighing next to nothing!
  • Compact and Packable: With its compressible design, the Vario Jacket can be packed down to the size of a grapefruit, making it easy to carry on any adventure. Whether you're backpacking through rugged terrain or exploring remote trails, you'll always have a warm layer within reach.
  • Soft and Comfortable: Unlike other ultralight fabrics, the Vario Jacket features a soft interior that feels comfortable against your skin. Say goodbye to sticky or clammy materials—this jacket is designed for maximum comfort, so you'll never want to take it off.

Experience the outdoors in comfort and style with the Vario Jacket. With its unbeatable warmth, durability, and versatility, it's the ultimate solution for adventurers who refuse to compromise. Stay warm, stay comfortable, and stay ready for any adventure with the Vario Jacket.

9 oz (Men's size Medium)


Features:

2 zippered pockets help you keep items secure or your hands warm

Full YKK zipper makes it easy to put it on or take it off

3DeFX Insulation that stretches with you and creates maximum loft and warmth

20D Ripstop Nylon is durable and keeps the jacket ultralight

Body-Mapped Insulation Placement allows the jacket to vent more for the areas of your torso that are typically the hottest

Perforated Underarm Vents are one of the most breathable areas on the jacket, giving you max comfort

Drop Back Hem that keeps you covered whether you are sitting or on the move

Stretch Cuffs make sure the hoodie fits well while giving the hoodie a simple, sleek look

Insulated Hood moves with your head without blocking vision 

DWR treatments allow the Vario to be water resistant

Thumb Loops help you keep your sleeves from bunching when you are laying another jacket over the Vario

Athletic Cut gives the hoodie a sleek appearance

Subtle Branding is unobtrusive and gives the hoodie a sleek appearance

Technology:

  • Insulation: 40 g/m2 3DeFX active stretch insulation, 50% recycled
  • Shell Fabric: 20D Ripstop Nylon DWR treated
  • Inner Fabric: 20D Ripstop Nylon
  • Color: Black, Blue, Mahogany
  • Gender: Male, Female
  • Zippers: YKK
  • Fit: Efficiently Trim - the Vario should fit easily over a baselayer & an ultralight mid layer when needed, but there should not be a lot of loose fabric.
  • Tall Size Fit: tall sizes are approximately 2 inches longer in the sleeves & 2 inches taller in the torso.
  • Warranty: Outdoor Vitals Performance Promise

Note: This product is intended for severe wet conditions. Some variants contain PFAS chemicals.

Cleaning: Machine wash cold, use mild detergent, airdry

Layering Collection: Static

Layering Category: Lofted Static Insulation

Product Care

Your Vario Jacket is a high performance piece of gear. It needs some extra attention to keep it performing at the highest level.

Please read through the care instructions below to ensure that you care for it properly:

Before Washing

  • Never wash your jacket in a washing machine that has an agitator.
  • If you cannot follow either of these prior instructions you should hand wash your jacket using the detergent and drying process described below.


The Wash & Dry Process

  1. Use a mild detergent like Dreft (for babies) or Nikwax (for technical gear).
  2. Choose Low Spin or Delicate wash.
  3. Choose Cold Wash & Cold Rinse.
  4. Hang dry until the jacket is completely dry.


For more information on caring for your gear please visit https://outdoorvitals.com/pages/care-guide-faq

Fabric

3DeFX Technology

Four types of spiral-shaped fibers are intertwined to give 3DeFX insulation more loft and stretchability than traditional microfiber synthetic insulations. This insulation stretches with you as you move, allowing heat to escape & keeping you at the perfect temperature!

Basically what this means is that you get a warmer insulation that weighs less & helps regulate temperature.

Utilizing 50% recycled 3DeFX+ Insulation we created a jacket that packs smaller, weighs less, and keeps you incredibly warm! Normally, the performance & durability of recycled material is lower than non-recycled materials (not as lofty, not as durable, heavier from impurities, etc.).
But that’s not the case with the Vario Jacket! 

100% of our materials are sourced & created by Toray. We know where everything came from on a molecular level! That means there are no impurities in the recycled insulation fibers. Every part of it is planned & recycled purposefully. 

The result is that the 50% recycled 3DeFX insulation has 0% performance & durability degradation after extensive testing (compared to normal 3DeFX.) It will last just as long. It’s just as lofty & warm!

 


Vario Features


Vario Overview


Designing The Vario


Vario Testing


Vario Q&A

Ultralight Stretch Technology

50% Recycled 3DeFX™ Insulation

100% of our materials are sourced & created by Toray. We know where everything came from on a molecular level! That means there are no impurities in the recycled insulation fibers. Every part of it is planned & recycled purposefully. 

The result is that the 50% recycled 3DeFX insulation has 0% performance & durability degradation after extensive testing! This warmer insulation is more sustainable, just as lofty, and just as durable as original 3DeFX.

More Warmth, Less Weight

Weighing just 9 oz, the Vario is warmer than many traditional 3 season jackets...

...but you won't have to worry about it ever wetting out!

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Customer Reviews

Based on 123 reviews
84%
(103)
11%
(13)
2%
(3)
1%
(1)
2%
(3)
J
Jose

Great quality, I will be getting my family jackets and gear from here on out.

N
Nicholas Brunger
Great jacket, concerned about the longevity of it.

I've owned this jacket for two weeks now and have to say I really enjoy it. It's incredibly warm for its weight and performs as advertised. So far I have worn it to and from work and once with a backpack on a hike. After the one hike I noticed some fabric damage on the inside of the jacket where the hip belts sit. I understand this is advertised as an ultralight jacket for backpacking but am concerned about how long this jacket will hold up over time using it for its intended purpose. Speaking with OV customer service they reassured me this wear and tear is normal and not to worry, and that the use of tenacious tape would be an appropriate fix. I guess we will see over time how this jacket holds up to the wear and tear of backpacking but am currently not inclined to purchase another with fears of it not lasting as long as I would like. I also recognize maybe I am looking for a jacket that weighs a few more ounces but is designed the withstand the use of backpacking over time.

K
Karl Gartland
Very light. Comfortable but not good for above 40 degrees

This jacket I purchased with the hope it would be my outer layer for a hike up Kiliminjaro. My partner thinks it is not warm enough. I think it is very warm, I toolkit with me on a trip to Massachusetts in February. It was so hot wearing that jacket and only a single layer under. It is very light, compacts well. I was disappointed a bag was not included, as I believe I saw a bag in one of the adds. I was very pleased with the return service the jacket I originally ordered was was too small. I am taking it to kiliminjaro.

Glad you've been enjoying your Vario! There's no need for a bag, you can turn the jacket into its own pocket to stash it. Enjoy your trip!

C
Cary
Perfect for the late Winter early Spring days

I've worn this jacket 10-15 times over the past few weeks. I am impressed with how warm it keeps me and how light it is. The warmth-to-weight ratio is superior!

Most recently, I wore it on a little excursion to the Tintic mountains in our Polaris RZR. It was perfect for the weather and the ride.

A
Adam Jacobson
I really like this jacket

I have been in a few snowshoeing trips with this now and it does great. I stay warm when I need to and can dump heat when I need to. I highly recommend this one. At 6'1" and 190lbs, the large tall fits perfectly, I could probably be fine with just a large.